Last updated on Ocak 28th, 2023 at 11:08 pm;
AQL SAMPLING AND EVALUATION TABLE
Aql Table is the International determined Sampling Norm. The main purpose of this standard AQL is to prevent the customer from being a victim while minimizing the costs in process controls. AQL table Only Standard does not provide any business since it is written both expensive and too detailed.
AQL TABLE – READING, SAMPLING AND EVALUATION
How to read the AQL TABLE. That’s why most of our managers are not known, including our friends. Foreign companies that receive the exported products think that this Norm is also applied in Turkey and of course take their decisions accordingly. Only because of this situation, you can often refer to the question What is Escalation Escalation* between the Supplier and the Customer on a separate web page). I present this Standard to you by turning it into a Table. We will discuss the use of the table in detail below.
AQL value (quality management) What exactly is it?
The AQL value, in short the acceptance quality level, is a decision criterion of quality management. It is mostly used in the sampling process and represents an important component during the qualification of products and validation of processes. The AQL value is especially important in the qualification of packaging systems and on receipt of goods. DIN 2859, to which the GMP guidelines also refer, describes the procedure for determining the sample size. The AQL value can be taken from a table based on the number of bad copies.
This Table comes into play after the measurements to be measured during the Sampling process are determined (Sample measurement Form), and the Sampling by Project process is completed. SAMPLE NUMBER and GENERAL INSPECTION LEVELS in this table are recorded in the Quality plan. This is actually an important issue. Because most of our Friends do not know how the priority level and Sample amount are determined in their Quality Plans. In this Standard, we are actually answering the question of how to measure sample quantities on the first page, because the operator who does the work should do the measurements, not the quality personnel.
Let’s examine the AQL process first:
The process actually starts very simple and progresses. Of course, you should not rely on the work you do.
The starting point is always level II on the SAMPLING SCHEDULE.
The PpM probability levels in the sample runs are checked. You can switch to a reduced or stricter Inspection. The sigma chart helps to determine these levels:
Using the sampling chart:
In the sampling chart, the number of samples taken in production quantities is determined by the standard. According to the number of samples taken, the acceptable amounts of inappropriate are defined as Ac and the inappropriate amounts that will stop production or be 100% controlled as Re.
The result of this chart There is a probability chart in the lower right corner of the chart to help you decide:
In this table, you find the amount of sample you have taken at the top. On the left, you determine how many pieces of defects are in the samples. The table determines how many non-conforming products are in the measured quantities according to the number of defectives. It’s up to you to decide what to do next.
You received more than 315 samples and 4 of them were found to be defective. In this case, the probability of defective parts in your Production Quantities is between 0.3% and 3.70%.
General information about AQL:
All Quality units always have difficulties in accepting the AQL process. That’s why it’s always good to go ahead with a plan. It not only provides you with great convenience when it is used, but also helps to improve your productivity.
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